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Old 01-17-2003, 09:52 AM   #1
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American Forges

Why are there no American forges? I know why automobile manufacturers and other manufacturing firms move out to other countires because of the cost of production here. However I figure that blades for fencing (basically metal rods) should not require a lot of overhead and should be a nice sub product of an already existing metal works company.
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Old 01-17-2003, 11:50 AM   #2
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Basically you can give the answer in two words "Hand Made". For the most part, each blade is drawn by hand and it is skilled work. These are not stamped out like say the frame of a car. This is also why there is so much variance in the blades even within one forge. The learning curve for an American company for such a small return would probably stop most. Then the cost of the skilled labor would make it more of a problem.
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Old 01-17-2003, 11:59 AM   #3
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Wow. Hand made! I did not know that. But for as crappy as some of the lower end blades are, they probably would have been better off stamping them out. Do you think there is a chance of getting stamped out blades passing a comparison test with the lowest end practice blades?
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Old 01-21-2003, 08:27 PM   #4
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I am not an expert on the making of blades, but as I understand it is not like stamping out automobile parts. Most parts are compact instead of long and thin. Even frames have crosspieces to give them strength. There was a U.S. company that did make blades using a robotic forge around the late 80's. These were not stamped but the forge and the drawing of the blade was done by robotics. The problem was the old chicken and the egg question. The problem was their blades were acceptable, but not top of the line. They only made Foil, which was the easiest and were going to expand, based on demand and finances. The problem was the market. There was not enough demand to pay back the startup cost. Most of their advertising was word of mouth and a few ads. If the US gets a large Fencers base, we would have more interested in having a forge here. Import cost is not cheap. They could not undersell the competition because of the large startup cost.
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Old 01-25-2003, 04:30 PM   #5
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Wow, hand made!? I didn't know that either! I'm really really impressed by that! Wow!
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